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Hypothesis Testing in DMAIC Projects

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Zafar Kamal
11
Zafar Kamal
Consultant, Canada

Hypothesis Testing in DMAIC Projects

Is hypothesis testing a must in DMAIC projects? Why (not)?

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  Jens Folke
2
Jens Folke
Consultant, Denmark
 

Hypothesis Testing in DMAIC?

Sometimes a DMAIC project can be based on Six Sigma process mapping only, i.e. SIPOC/IPO/C&E/FMEA, and the process check is a revisit to the RPN of the FMEA. In other cases you may not have a sufficiently large sample size to conclude, e.g. 2 proportions sometimes require thousands of samples, so the answer is no: not mandatory.

  Zafar Kamal
0
Zafar Kamal
Consultant, Canada
 

Hypothesis Testing in DMAIC

Dear Folke, thanks for your comment, I agree 100%. What happens if we eliminate hypothesis evaluation for any data?

  James
0
James, United States
 

Yes - Hypothesis Testing is Needed

If the solution is known, just implement it.
Otherwise DMAIC is a method to determine solutions when unknown. DMAIC uses various tools/techniques to sort out/drill down for potential causes. Then make a hypothesis ("Cause A impacts the result") and use facts/data to validate the cause before implementation. If you don't test your hypothesis the wrong potential solution may be implemented. HOW the hypothesis test is conducted may be a better question. But the idea behind hypothesis testing is valid for all DMAIC projects.

  Manuel Razo
0
Manuel Razo, Philippines
 

DMAIC is a Scientific Method

DMAIC and scientific method are one and the same. So hypothesis testing is a must.

  James
0
James, United States
 

DMAIC is not only a Scientific Method

DMAIC uses scientific methods, but involves more such as risk and change management.

  Jens Folke
0
Jens Folke
Consultant, Denmark
 

Decision Making on an Incomplete Data Base

You have reduced the error rate from 5 in 180 til 3 in 200. A 2-proportion test is not significant, because you need about 3500 samples. This may take a year to get, so what do you do? Take a chance without a significant test, I presume. So hypothesis test was not mandatory in this case.

  Jagdish B Acharya
4
Jagdish B Acharya
Consultant, India
 

Depends on Cost and Benefits of Implementation

Normal test of significance in hypothesis testing has 5% and 1% constants. In terms of deviation this amounts to two sigma and 2.5 sigma levels.
However if the cost of implementation (including risk) is less compared to expected value of benefits, the implementation may be done.
The design of test should also take care of interactions of factors and hidden factors which may have more contribution to variation.

  Georges Van Cauwenbergh
3
Georges Van Cauwenbergh
Management Consultant, Ireland
 

Hypothesis Testing in DMAIC is not Always Necessary

KISS... And by keeping it simple and having data for the total population (which by the way is not that unusual) we do not need statistics.

  James
0
James, United States
 

Data Always Leads to Statistics

@Georges Van Cauwenbergh: Except when only provided one data point, we always use statistics to describe or understand the data. To know the average we calculate a statistic. We do not always choose or need to use inferential statistics, especially if we have the entire population. Not knowing your definition of population, I believe having the entire population is rather rare. Using data to make decisions means the data represents the future. The future data is part of the population and is unknown.

  Ger de Waard
1
Ger de Waard
Management Consultant, Netherlands
 

Samples and Populations and Hypothesis Tests

Why do we even need hypothesis tests? After all, we took a random sample and our sample mean of 325.8 is different from 250. That is different, right? Unfortunately, the picture is not so clear because we’re looking at a sample rather than the entire population. So we have "Sampling Errors" (SE).
The SE is the difference between a sample and the entire population. Thanks to SE, it's entirely possible that while our sample mean is 325.8, the population mean could still be 250. Or, to put it another way, if we repeated the experiment, it's possible that the second sample mean could be close to 250.

A hypothesis test helps assess the likelihood of this possibility and as we in LSS work with data and not always full populations I think using a hypothesis test is a requirement. But of course we don't do it by hand anymore we use tools like SPSS, Minitab, SigmaXL or QImacros to do the job for us and as a previous commenter stated KISS is always a good advisor.

 

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More on Six Sigma
Summary Discussion Topics
topic 3 Additional Six Sigma Levels
topic The Basis of Six Sigma? Statistics and Discipline
topic Implementing Six Sigma: Roles
topic Six Sigma in an R&D context
topic Six Sigma DMAIC and DMADV
topic Statistical Process Control (SPC): PPK versus CPK
topic The 5 x Why Method (The 5 Whys)
topic Focus of Six Sigma: The 6 Rights
topic Sustaining Momentum of Process Improvement over Time
topic Is Six Sigma Enough? (To Improve the Quality Level of an Organization...)
topic The Cost of Poor Quality: Tools for Effective Control & Reduction
topic Six Sigma for Marketing
topic Tools for Finding Root Cause in 6 Sigma
topic Add Standardization to DMAIC Phases in Six Sigma (DMAICS)
topic Evaluating Six Sigma Projects
topic Preparing Six Sigma: Requirements
topic Differences Between Six Sigma and TQM
👀Hypothesis Testing in DMAIC Projects
topic Six Sigma Effectiveness
topic Six Sigma in Medical Transcription
topic Disadvantages of Lean Six Sigma. Drawbacks
topic Evaluating Six Sigma Project Leaders
topic Best Practices Lean Six Sigma in Social Care
topic Quality Lessons in Dealing with Contractors
topic Six Sigma Manufacturing Example
topic Six Sigma for Retail
topic 6 Sigma Timeframe/Period
topic Six Sigma Black Belt Certification
topic Six Sigma In Inbound Call Center
topic Six Sigma in Passengers Handling
🔥 7 Key Principles of Six Sigma
topic Next Step after Voice Of Processes have been Defined?
topic Good Practitioner Books on Lean - Six Sigma, S&OP?
topic Organizational Development + Six Sigma or Lean
topic Should Six Sigma start after Lean Implementation?
topic Lean 6 Sigma in Laboratories
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